Custom Castings

Not your typical foundry

Custom Castings is a full service investment casting foundry in the Inner West of Sydney. 

Working across sculpture, repeat castings and one-off pieces in bronze, brass, aluminium, copper and 316 grade stainless steel.

We can assist and coordinate your casting from start to finish whether you want 1000 castings or just one.

WHAT MAKES US DIFFERENT?

We’ve brought the tools of mass production, as well as the skills of bespoke fabrication together.

As a hybrid production foundry and art foundry combined, we offer fully custom castings options for all types of customers, tailoring our process to suit your unique needs.

Unlike many foundries , we can work with your digital files, or do your CAD design. We 3D print and laser cut in house and can help affordably prototype products prior to making full production runs. We strive to break down the barriers that have stopped many people from previously working with foundries.

We want to make metal casting, accessible and affordable for everyone.

Why our process is better

  • CAD Design and tooling

    CAD Design and tooling

    Very few Australian foundries can help their customers design, and fabricate their own moulds for wax injection like we do. These moulds are the key to affordable and exact repeat castings.

  • wax injection machine

    wax injection

    Injecting wax into machined moulds creates perfect replicas in seconds, not hours, allowing us to mass produce parts with exact tolerances quickly and easily compared to taking a wax from a traditional silicone mould

  • Steam De-wax

    Steam De-wax

    By using a high temperature, high pressure, boilerclave to dewax our ceramic shell, we successful melt away wax from the mould cleanly, much more so than by the traditional method of burning it out, reducing inclusions and casting errors from ash another other inclusions

  • Induction furnace

    With our induction furnaces, we are capable of working in many more metals than a traditional foundry, especially higher temp materials like stainless steel

Our services include

  • Metal casting in Bronze, Brass, Aluminium, Copper and Stainless Steel

  • Design and production of tooling for wax injection

  • Silicone moulding of artworks and sculpture, and low run parts

  • Welding - MIG and TIG in stainless steel and bronze

  • Polishing - rumble polishing through to a mirror finish

  • 3d printing of one off or low run parts

  • 3d scanning of existing parts for replication

  • 3d modelling in Solidworks and Rhinoceros 3D

  • Post machining

  • Heat treating

  • Patinas, waxes and clear coating

Sculptures, Statues and One Off Castings

Product examples

From sculptures to statues and life castings through to one off prototypes and concepts, we can help you develop and realise your idea into reality

Sculptures, Statues and one Off Castings

Repeat Castings

We specialise in low to mid run repeat castings in a variety of metals, we use injection tooling to recreate complex forms exactly for a range of industries and applications. This is the main focus of our investment casting foundry

Repeat Castings

We can help you create everything from house numbers to door handles and draw pulls, coat hooks and hat racks, whether you just want one or one hundred

ARCHITECTURAL HARDWARE

Plaques

Cast bronze and brass plaques in any size available in a range of finishes for name plaques, memorials, family crests and more